I use 20 gauge fine silver wire for my half-drilled pearl projects. I usually have half an inch or so extending from the piece after I set the wire. I trim off the excess when I'm ready to set the pearl, but I find having it longer during placement and finishing makes the process easer.
Depending on the design of the piece, I will put a tiny bend into the end of the wire that is being inserted into the clay. Then, after it's been pressed in, I can fill the extra gap it made with paste or syringe material. This little hook prevents the wire from pulling out.
In some cases, such as at the tip of a small tapered coil, making the bend is not a possibility. In those cases, I'm always extra careful reinforce with paste around the base of the wire. For the wire in the end of the coil I might even smooth clay along the wire to increase the hold and make the transition between clay and wire smoother.
Instead of trying to put a tiny bend in the end of the wire, it might be more efficient and place better if you use a torch to ball up the end of the wire to be pushed into the clay. As before, you'd need to fill in around the wire where the larger end pushed back the clay.
In either case, once your piece is dry and ready to fire the wire should not be loose at all. If it is, go back and reinforce again. Using these techniques, I have had no problem with the wires pulling our or surviving firing, tumbling or other finishing processes.
I set my pearls using two part epoxy. I use a slow curing formula (Loctite Extra Time Epoxy) so I don't feel rushed while getting the pearl set. Avoid super-glue or other cyanoacrylate glues as they can become brittle over time. I trim the wire in stages. Trim it, put the pearl on the wire and see how much more you need to trim. You can always take more off, but you can't put more on after you cut it, so it's better to work you way down to the correct length slowly. Once you have the wire trimmed to the correct length, use a toothpick to mix up the epoxy and put a small drop on the end of the wire. Push the pearl onto the wire, twisting it a bit to make sure the epoxy is well distributed inside the hole.
Pam East |